Engineering

At XYC Metalworks, engineering is not just a department—it is the foundation of our vertically integrated process. We leverage parametric design methodologies and digital fabrication workflows to transform complex architectural visions into install-ready, modular metal systems.

Our engineering team acts as the crucial link between design intent and physical reality, eliminating interface gaps and ensuring project efficiency, safety, and ultimate aesthetic integrity. This process is backed by our extensive experience: over 20 years of bespoke engineering, 500+ global landmark projects, and a portfolio of 20+ patents.

💡 Stakeholder Pain Points & Engineered Solutions

We proactively address the top concerns of architects, engineers, and project managers through technical excellence:

⚙️ Our Core Engineering Lifecycle

Our engineering services ensure technical feasibility and precision from the earliest stages of project development:

1. System Definition & Analysis

We define all critical parameters—including cross-sections, bending radii, load requirements, and tolerances—which are crucial for predicting project outcomes. This involves:

Structural Feasibility Studies: Analyzing designs for wind load, seismic performance, and material stress.

Workability Analysis: Optimizing geometry to simplify fabrication and reduce material usage (Value Engineering).

Anchor & Fixings Design: Customizing concealed fixing systems for various substrates (concrete, steel, masonry).

2. Digital Prototyping (BIM & LOD 400)

We move beyond simple drawings to create a detailed digital twin of your metal system:

3D Modeling & LOD 400+ Detailing: Generating highly accurate models (Level of Detail 400 and above) required for fabrication and assembly.

Clash Detection: Integrating our metal components with MEP, lighting, and other trades to ensure clash-free installation sequences.

Modular Design: Designing systems as pre-assembled, modular kits to accelerate on-site work and reduce crane time.

3. Quality Assurance & Documentation

We deliver comprehensive documentation for seamless procurement, quality control, and handover:

FAT (Factory Acceptance Testing): Providing pre-production testing and live-streamed verification via a project portal.

Compliance Documentation: Delivering LEED/WELL material transparency reports, fire safety, and structural warranty certificates.

Production-Ready Output: Generating CNC code, cut files, assembly manuals, and sequenced delivery plans directly linked to our ISO-certified factory floor.

🚀 Innovation Driven by Patented Technology

Our Engineering team utilizes patented technologies developed in-house to achieve results unmatched by competitors:

Patented Seamless Welding: Engineering solutions to produce monolithic metal structures with no visible seams or joints, achieving flawless aesthetics ideal for high-end luxury interiors and facades.

Patented V-Grooving & Forming: Engineering for perfectly sharp, zero-radius corners that define modern, high-precision architecture.

Patented Coatings Integration: Designing systems that integrate our proprietary Nano Anti-Fingerprint and Self-Cleaning coatings for reduced lifecycle maintenance.

🏢 Engineering Applications

Our system solutions cover the most demanding architectural elements:

Facade & Wall Cladding: High-tolerance systems engineered for large-span, complex geometry, and thermal performance.

Roofing & Ceiling Systems: Integrated solutions for acoustic control, lighting, and water management in terminals and commercial spaces.

Bespoke Elements: Complex mashrabiya screens, custom column wraps, and architectural lighting enclosures.

✅ The XYC Engineering Commitment

Optimize your project outcomes with engineering-led fabrication. Contact us to start your structural review.